Void fill & air pillow machines

Air pillows offer several advantages for transit packaging. They are lightweight, reducing shipping costs by adding minimal weight while providing effective cushioning. The air-filled design absorbs shocks and impacts, safeguarding contents during transit. Air pillows also adapt to the shape of the items, filling void spaces efficiently and preventing movement within the box. They are quick to produce and easy to use, enhancing packing efficiency. Additionally, these pillows can be deflated, taking up less storage space before use. Many are made from recyclable materials, offering an environmentally friendly alternative to traditional packing materials like Styrofoam peanuts.

An air cushion machine is a device used to produce inflatable cushions and air pillows for protective packaging. These machines inflate various sizes of polyethylene or biodegradable film to create air-filled cushions, effectively securing and cushioning products during shipping and handling. They reduce packaging material waste and storage space compared to traditional packing materials like Styrofoam peanuts or paper.

Void fill refers to materials used to fill empty spaces in packaging to prevent items from shifting and getting damaged during transit. Common void fill materials include air pillows, foam peanuts, bubble wrap, and crumpled paper. These materials provide cushioning and stability, enhancing the safety of products during shipping and handling.

Void filling a box effectively is crucial to ensure the items inside are secure and protected during transit. Here’s a step-by-step guide on how to do it:

1. Select the Right Box: Choose a box that fits your items snugly, with just enough room for necessary padding. Excess space can lead to more movement and potential damage.

2. Wrap the Items: Individually wrap each item in protective material such as bubble wrap, foam sheets, or packing paper. This adds an initial layer of protection against shocks and scratches.

3. Place the Items in the Box: Arrange your wrapped items inside the box. Try to position heavier items at the bottom and lighter ones on top.

4. Add Void Fill Material: Use void fill materials like air pillows, foam peanuts, crumpled paper, or bubble wrap to fill empty spaces around and between the items. Ensure all sides, corners, and crevices are filled so the items cannot move inside the box. The goal is to immobilize the items, preventing them from shifting during handling and transport.

5. Test the Packing: Gently shake the box to see if there is movement. If you hear items moving, open the box and add more void fill until everything is snug.

6. Seal the Box: Once you are satisfied that the items are secure, close the box flaps and seal them with strong packing tape. Tape across the box seams and edges to reinforce them.

7. Label the Box: Mark the box as “Fragile” if it contains breakable items, and ensure that it is clear which side is up, if necessary.

Using the right amount and type of void fill material is key to protecting your goods in transit. Adjust the type and quantity based on the fragility and weight of the items you are shipping.