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Air cushioning and voidfill

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Air cushioning & voidfill from Macfarlane Packaging

Macfarlane Packaging’s range of air cushioning and void fill products is designed to optimise your packaging process with top-notch protection for your valuable goods. Our air cushioning and void fill packaging options include air cushion packaging, air pillow packaging, and air bags for packing.

Macfarlane Packaging offers a wide variety of air cushioning and void fill products to suit your specific needs. Choose from our selection of recycled content and recyclable films, making eco-friendly choices without compromising on quality.

For high-volume environments, we also offer on-demand machinery to streamline your packaging operations, ensuring efficient and cost-effective solutions.

Our air cushioning and void fill products cater to various applications, including void filling, cushioning, blocking, and bracing, guaranteeing that your items remain securely in place during transit.

With Macfarlane Packaging’s air cushioning and void fill range, you can trust in our commitment to delivering premium-quality and sustainable business packaging solutions. Protect your products and optimise your packaging process with our reliable air cushioning and void fill solutions.

Quick facts about our air cushioning and void fill range

  • A variety of air cushioning and void fill available
  • Choose from a wide selection of recycled content and recyclable film
  • On-demand machinery available for high-volume environments
  • Options for void filling, cushioning and blocking and bracing applications

Our range of NewAir I.B.® Flex™

Bubble Wrap IB® Pouch

CodeDescriptionInflated
Bubble Size (mm)
Bag Size (mm)
Uninflated
Meters
Per Roll
Number of Bags
Per Roll
Pallet
Qty
Buy or Enquire
282390Medium Premium13200 x 30037313401338ENQUIRE NOW
282389Large Regular19200 x 30029710601082ENQUIRE NOW
282383Large Premium19200 x 300221800804ENQUIRE NOW
282385Large Premium19430 x 300221441402ENQUIRE NOW
282387Large Premium19200 x 150221800804ENQUIRE NOW

Environmental Impact Rating – Bubble Wrap IB® Pouch

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

do not recycle

Category

7 other

Recycled Content

0 recycled

NewAir I.B.® and Bubble Wrap IB® Film

CodeDescriptionInflated
Bubble Size (mm)
Sheet Size (mm)
Uninflated
Meters
Per Roll
Pallet
Qty
Buy or Enquire
275809Small Regular6400 x 160100624ENQUIRE NOW
275811Small Regular6400 x 320100624ENQUIRE NOW
275814Small Regular6800 x 160100612ENQUIRE NOW
275815Small Regular6800 x 320100612ENQUIRE NOW
282101Medium Premium13400 x 16076224ENQUIRE NOW
007020Medium Premium13400 x 32076224ENQUIRE NOW
007021Medium Premium13800 x 32076212ENQUIRE NOW
007022Large Premium19400 x 32045724ENQUIRE NOW
007023Large Premium19800 x 32045712ENQUIRE NOW
271357Large Quilt45400 x 9061024ENQUIRE NOW
282102Standard Extreme IB XL25400 x 30036624ENQUIRE NOW
282104Standard Extreme Large Quilt40400 x 9036624ENQUIRE NOW
007024Extra Large Premium25400 x 32042724ENQUIRE NOW
007025Extra Large Premium25800 x 32042712ENQUIRE NOW
271352Medium Regular13400 x 320100624ENQUIRE NOW
271356Medium Regular13800 x 320100612ENQUIRE NOW
007026Large Regular19400 x 32061024ENQUIRE NOW
007027Large Regular19800 x 32061012ENQUIRE NOW
271359Large Regular Short Perforation19400 x 16061024ENQUIRE NOW
007028Extra Large Regular25400 x 32057924ENQUIRE NOW
007029Extra Large Regular25800 x 32057912ENQUIRE NOW
247427Large Anti Static19400 x 32045724ENQUIRE NOW
260489Large Premium Anti Static19800 x 32045712ENQUIRE NOW

Environmental Impact Rating – NewAir I.B.® and Bubble Wrap IB® Film

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

do not recycle

Category

7 other

Recycled Content

0 recycled

NewAir I.B.® and Bubble Wrap IB® 30 % Recycled Content Film

CodeDescriptionInflated
Bubble Size (mm)
Sheet Size (mm)
Uninflated
Meters
Per Roll
Pallet
Qty
Buy or Enquire
328981Medium Regular Perf at 320mm13400 x 320100624ENQUIRE NOW
329193Medium Regular Perf at 320mm13800 x 320100612ENQUIRE NOW
329194Large Regular Perf at 320mm19400 x 32061024ENQUIRE NOW
329234Large Regular Perf at 320mm19800 x 32061012ENQUIRE NOW
329232Xtra Large Regular Perf at 320mm25400 x 32057924ENQUIRE NOW
329235Xtra Large Regular Perf at 320mm25800 x 32057912ENQUIRE NOW

Environmental Impact Rating – NewAir I.B.® and Bubble Wrap IB® 30 % Recycled Content Film

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

do not recycle

Category

7 other

Recycled Content

30 min

Our range of Fill-Air Rocket® Films & Machine

Fill-Air Extreme Efficiency® Films

CodeDescriptionBag Size (mm)Pallet
Qty
Buy or Enquire
248215Fill Air Extreme Efficiency®200mm x 130mm x 1799m48ENQUIRE NOW
237898Fill Air Extreme Efficiency®200mm x 200mm x 1799m48ENQUIRE NOW
330032Fill Air Extreme Efficiency®250mm x 130mm x 1799m36ENQUIRE NOW
260512Fill Air Extreme Efficiency®250mm x 200mm x 1799m36ENQUIRE NOW
260562Fill Air Extreme Efficiency®300mm x 130mm x 1799m36ENQUIRE NOW
236028Fill Air Extreme Efficiency®300mm x 200mm x 1799m36ENQUIRE NOW
235911Rocket MachineENQUIRE NOW
271254AirWrap 75200mm x 75mm x 1280m36ENQUIRE NOW
282797AirWrap 75250mm x 75mm x 1280m36ENQUIRE NOW
278548AirWrap 75300mm x 75mm x 1280m36ENQUIRE NOW

Environmental Impact Rating – Fill-Air Extreme Efficiency® Films

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

do not recycle

Category

2 hdpe

Recycled Content

0 recycled

Our range of Fill-Air® RF Films & Machine

Fill-Air® RF Bags

CodeBag Size (mm)ReferencePack
Qty
Buy or Enquire
003767230 x 280RF1250ENQUIRE NOW
003768280 x 380RF2250ENQUIRE NOW
003769360 x 460RF3250ENQUIRE NOW
003770410 x 530RF4250ENQUIRE NOW
003771460 x 580RF5250ENQUIRE NOW
003772490 x 910RF6125ENQUIRE NOW
003773910 x 1070RF7100ENQUIRE NOW
000108RF MachineENQUIRE NOW

Environmental Impact Rating – Fill-Air® RF Bags

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

do not recycle

Category

2 hdpe

Recycled Content

0 recycled

Explore Pregis MINI PAK’R & PRO PAK’R products

MINI PAK’R® Renew 30% Recycled Content Film

CodeDescriptionSize
(mm x mm)
Meters
Per Roll
Buy or Enquire
315758MINI PAK’R® V2 & V3 Renew Double Cushion400 x 150375ENQUIRE NOW
331668MINI PAK’R® V2 Renew Double Cushion LD 3.5400 x 150250ENQUIRE NOW
327866MINI PAK’R® V2 Renew Quilt Large LD 3.5400 x 150250ENQUIRE NOW
328464MINI PAK’R® V2 Renew Quilt Small LD 3.5400 x 150250ENQUIRE NOW
328075MINI PAK’R® V2 Renew Supertube LD 3.5400 x 150250ENQUIRE NOW
327867MINI PAK’R® V2 Renew 200 x 130mm HD 2.3200 x 130425ENQUIRE NOW
321543MINI PAK’R® V3 Renew Quilt Large400 x 150375ENQUIRE NOW
315758MINI PAK’R® V3 Renew Double Cushion400 x 150375ENQUIRE NOW
321799MINI PAK’R® V3 Renew Zero200 x 130515ENQUIRE NOW

Environmental Impact Rating – MINI PAK’R® Renew 30% Recycled Content Film

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

recycle with bags

Category

4 ldpe

Recycled Content

30 min

MINI PAK’R® Renew 50% Recycled Content Film

CodeDescriptionSize
(mm x mm)
Meters
Per Roll
Buy or Enquire
315283MINI PAK’R® V3 Renew200 x 130515ENQUIRE NOW
315285MINI PAK’R® V3 Renew200 x 200515ENQUIRE NOW

Environmental Impact Rating – MINI PAK’R® Renew 50% Recycled Content Film

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

do not recycle

Category

4 ldpe

Recycled Content

50 min

PRO PAK’® Renew 5% Recycled Content Film

CodeDescriptionSize
(mm x mm)
Meters
Per Roll
Buy or Enquire
260676PRO PAK’R® Double Cushion460 x 150475ENQUIRE NOW
331671PRO PAK’R® Quilt Large379 X 150457ENQUIRE NOW
278617PRO PAK’R® Pillow Pak705 x 185200ENQUIRE NOW
331331PRO PAK’R® Multitube400 x 127665ENQUIRE NOW

Environmental Impact Rating – PRO PAK’R® Renew 5% Recycled Content Film

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

recycle with bags

Category

4 ldpe

Recycled Content

30 min

PRO PAK’R® Renew 50% Recycled content film

CodeDescriptionSize
(mm x mm)
Meters
Per Roll
Buy or Enquire
315287PRO PAK’R® Renew200 x 1301100ENQUIRE NOW
312112PRO PAK’R® Renew200 x 2001100ENQUIRE NOW

Environmental Impact Rating – PRO PAK’R® Renew 50% Recycled content film

Our Environmental Impact Rating (EIR) shows an OPRL recycling label, the recycling category of the packaging material and the recycled content contained in the material.

Recyclable?

recycle with bags

Category

4 ldpe

Recycled Content

50 min

Free protective packaging guide download

Our FREE guide to protective packaging will:

  • Find information about different protective packaging products available from Macfarlane Packaging,
  • Learn about packaging automation, packaging and recycling.
  • Find answers to some of the frequently asked questions related to protective packaging.
  • Provide a guide to protective automation.
  • Provide a guide to recycling & packaging.
  • Help find the right protective packaging solution for your business with our variety of protective products.
  • Consider the size of your product, the weight and how fragile your product is.
  • Determine what type of protective packaging your products need.
CLICK TO DOWNLOAD OUR PROTECTIVE PACKAGING GUIDE

Air Cushioning & voidfill FAQs

What is the advantage of air cushioning?

The advantage of air cushioning packaging lies in its superior protection and versatility, making it an excellent choice for businesses looking to ensure the safe transit of their products. Here are some key benefits:

  • Enhanced Product Protection: Air cushioning provides excellent shock absorption and cushioning properties. The inflatable air pockets create a protective barrier around the items, preventing damage from impacts, drops, and vibrations during shipping and handling.
  • Customisable Packaging: Air cushioning is available in various shapes, sizes, and configurations, allowing businesses to tailor the packaging to fit different products and packaging requirements. Customisation ensures a snug and secure fit, minimizing the risk of product movement within the packaging.
  • Lightweight and Cost-Effective: Air cushioning is lightweight, reducing overall packaging weight, which can lead to cost savings on shipping fees. Its efficiency in using less material compared to traditional packaging options also contributes to cost-effectiveness.
  • Space-Saving: Air cushion packaging often comes in flat rolls or deflated form, occupying minimal storage space. Inflating the cushions on-demand allows businesses to optimize storage and inventory management efficiently.
  • Environmentally Friendly Options: Macfarlane Packaging’s air cushioning products are made from recyclable materials, contributing to businesses’ efforts to adopt sustainable and eco-friendly packaging solutions.
  • Easy to Use: Inflating air cushions is a straightforward process, requiring minimal training and no specialised equipment. This simplicity ensures quick and efficient packaging operations, increasing productivity.
  • Versatile Applications: Air cushioning is suitable for various applications, including void filling, cushioning, blocking, bracing, and wrapping irregularly shaped items. Its adaptability makes it an ideal choice for businesses with diverse product lines.

With these advantages, air cushioning business packaging provides a reliable and efficient solution to safeguard products throughout their journey, ensuring customer satisfaction and protecting your brand reputation.

How does air cushion work?

Air cushion packaging works by creating a protective barrier around products using inflated air-filled pockets. The process involves the following steps:

  • Preparation: Air cushion packaging comes in the form of flat rolls or deflated bags. Before use, the packaging material is stored in this compact form, occupying minimal space.
  • Inflation: When ready to package a product, the air cushion material is inflated using either an air compressor, an air line, or a hand pump. Some air cushion systems may have specialized machinery that automates the inflation process.
  • Placing the Product: Once the air cushions are inflated, they are placed inside the shipping box or container. The inflated air pockets create a protective layer around the product.
  • Securing the Product: The product is then placed inside the box on top of the air cushions. Additional air cushions can be added around the product to provide extra cushioning and prevent movement during transit.
  • Sealing: Once the product is in place, the box is sealed, and the air cushioning provides a secure cushioning layer that protects the product from external impacts and shocks.
  • Transit: During transportation, the inflated air cushions absorb any shocks or vibrations, preventing damage to the product. The air-filled pockets act as a buffer, ensuring the product reaches its destination in optimal condition.
  • Disposal: After delivery, our air cushion products are recyclable, helping to reduce environmental impact.

Air cushion packaging is known for its versatility, as it can be used for void filling, cushioning, and blocking and bracing applications. Its ability to mould around products of various shapes and sizes makes it an effective and efficient protective packaging solution for businesses of all sizes.

What is the best void fill?

The best void fill packaging depends on various factors, including the specific application, the type of products being shipped, budget considerations, and environmental concerns. Here are some popular void fill packaging options, each with its own advantages:

  • Air Cushion Packaging: Air cushion packaging, also known as Airsac, air pillows, or bubble air wrap, is a versatile and widely used void fill solution. It provides excellent cushioning and protection for products during transit, absorbing shocks and impacts to prevent damage. Air cushion packaging is lightweight, cost-effective, and space-efficient, making it a popular choice for businesses of all sizes.
  • Inflatable Void Fill Packaging: Inflatable void fill packaging, like inflatable packaging bags, provides adaptable and efficient cushioning. These bags inflate to fit the void space, providing a secure protective layer around the product.
  • Loose Fill Packaging: Loose fill materials, such as packing peanuts or biodegradable starch-based packing peanuts, are a traditional option for void fill. They fill empty spaces in packages and provide a protective layer around products. Loose fill packaging is easy to use, but it may require more material to achieve effective cushioning compared to air cushions.
  • Paper Packaging: Crumpled or shredded paper can also be used as void fill. It is an eco-friendly option and can be easily recycled or composted. Paper packaging is suitable for lighter products and can provide sufficient cushioning when used in larger quantities.
  • Foam Packaging: Foam materials, such as foam sheets or foam peanuts, offer excellent cushioning and shock absorption. Foam packaging is ideal for protecting delicate or fragile items. However, it may be less environmentally friendly compared to some other options.

The best void fill packaging for your business will depend on your specific needs, product requirements, and sustainability goals. Consider factors such as the level of protection required, ease of use, cost-effectiveness, and environmental impact when choosing the ideal void fill packaging solution. It’s also beneficial to partner with a reputable packaging supplier such as Macfarlane Packaging, who can provide expert advice and offer a range of void fill options to meet your unique packaging needs.

See the features of our air cushioning and voidfill

Air Cushioning and Void Fill customisation service

Enhance product protection and secure your items during transit with Macfarlane Packaging’s bespoke air cushioning and void fill options, including air cushion packaging, air pillow packaging, and air bags for packing.

With our customisation service, you can choose from a wide range of material sizes, thicknesses, and quantities, ensuring a perfect fit for your packaging requirements. We understand that every business is unique, which is why we offer tailored solutions to optimise your packaging process and protect your valuable products.

Trust Macfarlane Packaging to deliver top-quality, customised air cushioning and void fill packaging solutions that meet your specific demands. Enhance your packaging efficiency and safeguard your products with our reliable and bespoke packaging options.

macfarlane packaging custom air cushioning & void fill

Air cushioning & void fill wholesale available across the UK and beyond. You can have void fill packaging and air cushion packaging delivered to you from one of our regional distribution centres. UK delivery is available to and around the following locations:

Aberdeen, Aylesbury, Banbury, Barnsley, Bath, Bedford, Bicester, Birmingham , Bolton, Bradford, Bridgewater, Bridport, Bristol, Burton-upon-Trent , Cambridge, Chelmsford , Cheltenham, Chester , Chichester, Colchester Cornwall, Coventry, Crewe, Derby, Devon, Dewsbury, Dudley, Dundee, Durham, Edinburgh, Essex, Exeter, Fareham, Gateshead, Glasgow Glossop Gloucester, Grantham, Harlow, Heathrow, Hemel Hempstead, Hereford, High Wycombe, Horsham, Hull, Inverness, Isle of Wight, Kent, Kidderminster, Lancaster  Leamington Spa, Leeds, Lincoln, Liverpool , London , Luton , Manchester, Middlesborough, Milton Keynes, Newbury, Newcastle-under-Lyme, Newcastle-upon-Tyne, Norfolk, North Wales , Northampton, Nottingham , Oldham, Oxford , Plymouth, Reading, Salisbury, Sheffield, Shrewsbury, Shrewsbury, Slough, Somerset , Somerton, South Shields, South Wales, Stafford, Stockport , Stoke-on-Trent , Stratford-Upon-Avon, Sudbury, Sunderland, Surrey, Sussex , Teesside, Telford, Uxbridge, Wakefield, Walsall, Warrington, Warwick , Watford, Wigan, Windsor, Wolverhampton, Worcester, Wrexham, Yeovil, York.

You can also have air pillow packaging and void fill packaging from Macfarlane Packaging delivered across Ireland and Continental Europe. Click to find your closest UK location or nearest Continental European site.